Raise3D, a manufacturer of FDM 3D printers announced a significant upgrade to its Pro3 Series (Pro3 Plus) printers. The Hyper Speed Upgrade Kit (or HUK3) is a solution that significantly increases the speed of FFF machines while not affecting the quality of the finished parts. This new kit contains a software upgrade, an intelligent, high-speed auto-calibration system, improved filaments, and two high speed hot ends. Raise3D hopes that this launch will allow its users to achieve higher levels of productivity by overcoming some of most difficult challenges in extrusion. For orders received before December 31, 2022, the price is reduced.
FFF technology is undoubtedly the most popular process when it comes to 3D printers. It is often used in conjunction with traditional manufacturing methods. It allows you to produce prototypes faster and at lower costs before validating the design and launching final production. This allows for multiple iterations. Although some solutions can be used to produce finished parts due to faster printing speeds they are not easily accessible and remain expensive. This ultimately reduces the need for FDM machines. Many manufacturers are trying to improve this speed. This can cause problems with surface quality and adhesion, which could lead to parts that are not usable. That’s why Raise3D has designed a new ecosystem for its Pro3 and Pro3 Plus machines, with everything from hardware to software and materials. This technology’s speed will make it more useful for low-volume production while still allowing for the flexibility of an FFF printing machine for prototyping. RaiseCloud can connect it to multiple printers simultaneously to change the scale of production.
Photo credits: Raise3D
A complete ecosystem supports a faster and more accurate process
Raise3D therefore developed Hyper FFF™ technology, a solution that allows for more speed while preserving part quality. This was achieved by using an algorithm that absorbs vibrations when the print head changes direction quickly. It is therefore able to reduce shocks and decrease the chance of print failures such as poor surface quality or insufficient inter-layer adhesion. A Pro3 or Pro3 Plus machine’s sturdy, stable chassis ensures that the user has better dimensional accuracy. Raise3D claims that the user can reach speeds up to 3.8 times faster than comparable professional solutions.
Hardware alone does not suffice; reliable software and the right materials are also necessary. If the machine speed increases, the thermoplastic melts faster and can cause poor bonding between layers. Raise3D introduced two new filament ranges, Hyper Speed & Hyper Core. These filaments have a lower molecular mass and are more fluid to avoid this issue. They also have a unique thermal profile, which allows for faster melting and cooling. This allows users to get the finish and details they desire. The manufacturer currently offers ABS and PLA Hyper Speed, with more materials (PETG, PC etc.) in the future. The Hyper Core range, which is more industrial in nature, will be released in 2023. It will include a PPA that’s carbon fiber-filled.
Left: The intelligent calibration solution. Right: The new hot end. (Photo credit: Raise3D).
What Can We Expect From Hyper FFF™ Technology?
Multiple tests have been performed already – with 0.4 mm nozzles and 0.2 mm layer thickness – and the results are great. The new Raise3D upgrade actually has a higher productivity rate than prints made on professional machines. It can fill at speeds of 200 to 350mm/s and less time than comparable professional machines.
Edward Feng, CEO of Raise3D, added: “The results that we have achieved with this technology breakthrough are truly remarkable, far better than we could anticipate, making us confident it will be a milestone not only for Raise3D but for the entire 3D printing FFF-based industry. Over the years, Raise3D’s technological superiority has been increasingly recognized. With the HUK3 allowing customers’ ROI to multiply by more than 3 times, we now want to reach more than 3 times the customers we have so far, and have so decided to offer, until the end of the year, an exceptional price of almost 1/3 lower than the planned retail price in 2023.”
Indeed, for all orders placed before December 31st this year, the Hyper Speed Upgrade Full Kit is priced at €699 instead of €999. You can also install this upgrade on Pro3 and Pro3 Plus previously purchased machines. Raise3D authorized resellers are available to help you place your order.
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